What is mirror machining in CNC machining centers?

1. The mirror processing system of the CNC machining center is a system that processes the rotating tool into a molding system, making mirror processing possible. Mirror processing reduces the cutoff time and prevents the optical surface distortion caused by manual polishing in the traditional processing process. It is suitable for optical mold processing in the 3C and lighting industries.

2. Mirror processing system realizes tool forming effect

1) Improve the radial runout accuracy of the tool

Due to the runout accuracy of the tool holder itself and the error that occurs when loading the tool, the tool in the existing processing of the CNC machining center has a certain runout. The trimming of the mirror processing system can improve the tool holder accuracy and tool accuracy, thereby improving the tool runout problem after actual clamping.

2) Improve the shape accuracy of the tool

The mirror processing system can improve the roundness of the tool with low tool, especially the tool that is worn after a period of processing.

3) Improve the surface roughness of the tool

The molding function can improve the surface roughness of the tool with low surface roughness.

3. Mirror processing system configuration

The mirror processing system consists of a functional program, a tool forming device, a calibration wheel, a GC reference wheel, a tool forming device lubricator, a high-precision workpiece automatic measuring device, and a tool shape measuring device.

) Functional program: CNC program to realize the coordination of tool, tool forming device, workpiece automatic measuring device and tool shape measuring device.

2) Tool forming device: calibration device, tool grinding and dressing.

3) Calibration wheel: use trimming tool.

4) GC reference wheel: trim calibration wheel.

5) Tool forming device lubricator: lubricate when dressing grinding wheel and tool.

6) High-precision workpiece automatic measuring device: used to detect the diameter and runout status of four wheels.

7) Tool shape automatic measuring device: used to measure GC reference grinding wheel and tool.

4. Features of mirror processing system

The mirror processing system can improve tool runout, feed and surface roughness, and improve the surface quality of tool processing. The trimming function of the tool allows the tool to be used multiple times, greatly reducing the cost of tool use. Together with the Muya iQ series machine, high-quality mirror processing is achieved and the deadline is shortened.